Control surface linkage

Servo / HornControl surface / HornPushrod

Servo mounting
Part to calculate

Servo horn known: control horn length calculated.

mm

mm
mm
mm

H: offset of the control horn hole from the hinge axis, positive ahead (toward the servo), negative behind; B is then the hole height from the hinge. An offset hole creates differential, shown in the Result; the fix can then only be made on the servo horn.

°
°

Result

BComputed control horn40,39 mm
Pushrod length101,18 mm
Gearing ratio0,60
Asymmetric motion
Actual travel▲ 26,76° · ▼ 25,00°Can be fixed by moving the control horn hole or tilting the servo horn.

Build

Dimensioned drawing of each part, as a 3D model or a full-scale plan.

Control horncomputed40,39 mm
DifferentialDifferent up and down throws.Off

With 30 %, the small side is 70 % of the large one; F remains the target ▲ throw.

Radio setupRates and expo, allowing for the linkage.End points ▲ 93 % · ▼ 100 %Expo ▲ +4 % · ▼ +11 %

The linkage is not linear: it already acts like expo (▲ −4 % · ▼ −11 %, sharper around neutral). Radio expo adds to it: the "to set" values allow for this, for each rate and each direction.

In the radio, servo travel = D/R × end point. High rate: D/R at 100 %, the ▲ / ▼ end points carry the wanted angle and correct the difference between both directions.

High rate
Target angle (F)±25°Taken from F: to change it, edit F.
%
End point to set (radio)▲ Up93 %▼ Down100 %Expo to set (radio)▲ Up+4 %▼ Down+11 %Resulting travel▲ Up25,0°▼ Down25,0°
High rate curve
TargetWithout correctionWith suggested expo

Here, positive expo softens the centre. Some radios use the opposite sign: check at the stick that the centre does get softer. The two directions of the surface do not respond the same way: set one expo per direction.